Captive Panel screws are a type of screw that remains attached to the parent material when separated from the mating part. These special screws are used to fasten PC boards, cabinets, drawers, furniture, equipment panels and more. But, what exactly are they and what should you know before getting a quote or buying them? We’d like to help you out with this four-point buyer’s guide.
- What are Captive Panel Screws?
Captive Panel Screws provide simple and secure mounting of hardware to panels and other assemblies. These special fasteners reduce the risk of lost parts and damage from loose screws falling into moving parts. They allow for speedy repeated assembly and disassembly operations. Used along with retainers, washers, nuts or springs, these screws come in a variety of sizes, styles and materials.
- What information should I provide to get an accurate quote?
The easiest way to order is by manufacturer part number. The most popular manufacturers of Captive Panel Screws are: Amatom, Concord, Globe, Grainger, H.H. Smith, Lyn-tron, Misumi, McMaster Carr, MSC Industrial, RAF and Unicorp. If you don’t have a part number, you’ll need to specify the style and there are many! Styles are generally represented by a number (1 through 6) or a letter (A, B, C, D, E). Other than style, you’ll need the head style, drive type, shank length, thread, point type, material and plating. For example, a popular Captive Panel Screw is a 1/4 -20 x 1” Long Hex Socket Drive Captive Panel Screw in 18-8 stainless steel.
- What sizes and materials are available off the shelf?
Depending on the manufacturer and style, Captive Panel Screws are available off the shelf in inch sizes starting as small as 4-40 thread up to 3/8-16 in both coarse and fine thread. Metric Captive Panel screws are available from M3 through M6 and are most common in coarse thread.
Common materials are brass, steel and 18-8 stainless steel.
Threads, head sizes, shank sizes, screw lengths and screw tips are related to the style of the Captive Panel Screws and all sizes may not be available in all materials and styles.
As always, special lengths, sizes and materials are available but may involve a lead time – just ask!
- Are there other factors to consider?
YES! One surefire way to save money and shorten delivery time is to cross the OEM brand part on your bill of materials to a functional equivalent.
Finally, although Captive Panel Screws can be installed easily with thumb pressure, and many times don’t require specialized equipment for installation, methods to attach the screw to the parent material include using split washers, springs, nuts and retainers. Make sure you order the proper mating parts to complete your Captive Panel Screw assembly.
For more detailed information about Captive Panel Fasteners, to request a line card or to send an RFQ, visit our website. And if you don’t see what you need listed, as always, ask us. “Finding the right screw for you” is our tag line after all!
Contact me at email@example.com with your questions, comments or helpful hints!
4 Things you need to know
Custom Made & Special Fasteners
Precision manufacturers and OEMs regularly use custom or designed and engineered-in fasteners and machined parts in the manufacturing process. These “per print” parts may be for a prototype of a new product, a replacement of an existing part, or for a large-scale production run. No matter the reason, this guide will help simplify your process for procuring quotes and ordering custom parts.
1) What are custom parts “per print”?
Fasteners and components that are non-standard and not commercially available and must be manufactured to a print or a drawing are considered “per print” fasteners. Although you’ll find thousands of variations of fasteners, the most common reasons to custom make a part include: a need for an unusual diameter or in-between length, an uncommon material or plating, or a special head size or drive type. For example, an M6 x 1.0 x 37 metric socket cap in A286 material would need to be custom made since the length and the material are nonstandard.
2) What information should I provide to get an accurate quote?
For the most accurate quotes, provide the following six pieces of information:
- A print with dimensional and tolerance requirements
- Details of the material and plating specification
- Quantity levels including EAU for possible price breaks
- Paperwork needs, which might include: Certificate of conformance, material test report, ROHS or DFAR requirements, domestic or country of origin, first article or PPAP
- Delivery needs, including desired deliver by date
- A price target if you have one
If you have any special labeling or bagging requirements, include that information on your RFQ as well.
3) What are reworked parts and how are they different from per print parts?
Reworking parts usually involves taking a commercially available screw and performing a secondary service, that is, removing or adding something to the screw. Common secondary services include, broaching a drive socket into a screw product, slotting a fastener head, adding grooves, special threads, trimming, cutting, drilling or captivating a fastener. Adding special platings, heat treatments, patches, pellets and other locking elements are also considered secondary processes. The majority of “per print” parts involve a secondary service, hence they are manufactured in several steps usually involving several different factories.
4) Are there other factors to consider when selecting a vendor for per print and reworked parts?
We suggest you work with a vendor experienced with established ISO certified factories that specialize in the specific category of part you need. An experienced vendor can help identify the factory best suited for your requirements, and they can compare quotes from their top sources domestically and abroad. The benefits to working with an experienced fastener supplier include:
• One point of contact
• One bill to pay
• Quality control of multiple factories and secondary services
• Stock and release options
And many other benefits that mean you get the right part fast and accurately.
For more detailed information about custom made parts, visit our website. And if you don’t see what you need listed, as always, ask us. “Finding the right screw for you” is our tag line after all!
For more than 40 years, MF Supply has helped American manufacturers streamline operations, saving them time and money with our sourcing expertise and unique supply chain strategies. We are a WBE/WOSB certified stocking distributor of fasteners and electronic components.
We work with the best-established factories in the United States and DFARS-certified countries, and stock a huge inventory including all major brands and equivalents. MF Supply provides solutions including: same-day drop ship direct from the factory; custom sizes, materials and plating options; and DFARS parts with full paperwork and Certificates of Conformance.
We creatively solve common problems including hard-to-find parts and long lead times. Our sourcing and reworking expertise includes fast turnaround for modification of existing parts, hard to find standards and specials, special threads, non-standard diameters and lengths, exotic materials, special platings and short runs. We provide functional equivalents to expensive brand name fasteners and help our customers save money while reducing lead times.
MF Supply is a leading supplier of custom parts per-print specializing in the following categories of specials, custom, and reworked hardware: socket products, aero-space and mil-spec parts, tamperproof, electronic, spacers and standoffs, washers, nuts and thread-forming fasteners.
Follow our blog at http://mfsupplyblog.wordpress.com/
To request a Custom Quote, email yout print to firstname.lastname@example.org
Keensert® Buyer’s Guide
5 Things You Need to Know
If you are a precision manufacturer working in high-torque and high-temperature situations, you might already be familiar with Keensert® key-locking inserts. Common uses include thread repair applications or to provide thread durability in situations such as aerospace assemblies, electronic equipment and suspension units.
But, what exactly are they and what should you know before buying them? We’d like to help you out with this quick buyer’s guide.
- What is a Keensert®?
A Keensert® is a solid bushing style insert that is threaded on both the inside and the outside, and has wedges or “keys” attached at the top. They are generically called key-locking inserts, and are used to distribute loads and repair or strengthen threads against failures due to stripping, seizing or corrosion.
Although the name Keensert® is often used generically (like Band-Aid® or Kleenex®), Keensert® is the registered trademark of Huck Patents (its close cousin, the Keysert® is a registered trademark of Alcoa Fastening Systems.).
Before you shop, check to see if the bill of materials specifically calls out Huck or Alcoa brand as the Keensert® manufacturer. If no specific manufacturer’s name is listed, then you can typically use an alternative like Rock Solid brand, a generic equivalent or cross to a MIL-SPEC part. This becomes important due to price and availability of the brand name parts.
- What materials and sizes are available?
Keenserts are available off the shelf in 303 stainless steel or carbon steel. Standard diameters are: American #6-32 to 1 ½” and Metric M4 to M24. Other diameters (starting at 2-56 and M2) and materials (including 316 stainless steel, and alloys 4140 and A286) are available for special order and usually involve a lead time.
- What information do I need for ordering?
To order, you’ll need the manufacturer’s part number or the internal and external thread and material. Alternatively, key-locking inserts often show up under their MIL-SPEC numbers, which can often be crossed to commercial equivalents. Common MIL-SPEC numbers include: MS51830, MS51831, MS51832, NAS1394, NAS1395, NA0146, NA0147, NA0148, NA0149, NA150, and NA0151.
- Do I need to buy special installation tools?
When purchasing key-locking inserts, check with your production department to make sure you have the tools you need to properly install inserts. You can buy kits that include a tap, drill, and installation tool.
- What level of certification is required?
Generally, a Certificate of Conformance or a COC is sufficient. Full certification with material certs and test reports are often available for a fee.
In summary, in order to have the most efficient Keensert shopping/buying experience, be prepared with the following information before you shop: Do you need the Alcoa or Huck brand product or can you use a generic or MIL-SPEC alternative? Make sure to have the manufacturer’s part number, MIL-SPEC part number or the internal/external thread and material. Do you need an installation tool? Finally, check to see if you require a standard COC or full certs.
For more information about MF Supply contact:
Robin Lieberman, President
Newsletter Volume 18 February 12, 2016
January / February News
Greetings and Happy February! We started 2016 fast out of the gate and are ramping up for a strong Q1, despite a PMI index of 48.2%, reports of contraction in the manufacturing sector and the volatility that sometimes occurs during election years. I hope you are experiencing growth!
Today, I am continuing our discussion on thought leadership within the American Manufacturing community. Additionally, I am glad to get back to our “What the Heck Is that” roots and put the spotlight on one of our best-selling products, the Socket Head Cap Screw.
INSIDE THIS ISSUE
1. SBA EMERGING LEADERS
2. WHAT THE HECK IS A SOCKET HEAD CAP SCREW?
3. MANUFACTURING ROUNDTABLE AND THE NJMEP
4. MF SUPPLY JOINS DPA
5. GOING LEAN?
Since graduating on October 27, I have been introduced to many amazing resources. One exciting development I wanted to share with you is that MF Supply was selected as a case study class for Rutgers Business School. What does that mean, you ask? Well, between now and April 20th, a group of smart and creative Rutgers MBA candidates are analyzing MF Supply and our marketplace. They will use BIG DATA and other tools, and present recommendations including an ROI on where we should focus our energies to grow. One of their initial thoughts was that MF Supply should be targeting companies with Set-Aside needs or Diverse buying initiatives. If you hadn’t heard, MF Supply is a WBE and WOSB certified business, which means if your customer has Set Aside needs, we should be talking! I am so excited for this project and am thankful to the SBA for connecting me to Rutgers and other resources.
If you are curious to know more about the SBA-EL program (in NJ or your state), or think you or someone you know might benefit from participating, please check out these two articles about the program inNJBIZ and American Entrepreneurship Today to find out more. To apply, please email Dominick.Belfiore@sba.gov and tell him I sent you!
Socket Head Cap Screws or socket caps, which are sometimes referred to by their trademarked name “Allen” screws, have become the standard among high strength fasteners needed to withstand the faster speeds and higher pressure of today’s machines, instruments and assemblies. They are externally threaded, with a cylindrical head with a flat chamfered top, and a hexagonal recess for internal wrenching.
Who uses Socket Head Cap Screws?
Because of their cylindrical shaped heads and internal wrenching installation method, socket cap screws need less space than alternative fasteners. This makes socket caps ideal for precision assembly work with close tolerances and applications that need a well tooled appearance.
Common uses include machine parts, die fixtures and assemblies.
Why use a Socket Cap vs a Hex Head Cap Screw?
We don’t want to play favorites, but here are a few advantages of using socket caps:
Size matters– The smaller socket head enables driving where there is not sufficient space for wrenches or sockets. In addition, Socket caps are available off the shelf starting as small as 0-80 diameter and are commonly available to diameter 1-1/2-6. Hex Head Cap screws start at 1/4-20 diameter.
Strength – Alloy Steel Socket Caps, though not measured in grades, provide greater tensile strength than equivalent size Grade 5 or Grade 8 steel Hex Head Cap screws. i.e. 1/4-20 Socket cap=180k psi min, 1/4-20 Hex Head Grade 5 =120k psi min, 1/4-20 Hex Head Grade 8 =150k psi min.
Torque – The 6 flat surfaces within the recess allow for high torquing without damaging the head, and with no side clearance restrictions or additional wrench space.
Thread fit- Socket products generally have a 3A thread fit. 3A threads have restrictive tolerances often used where safety is a critical design consideration. Hex Head Cap Screws are generally class 2A. 2A threads offer a combination of performance, economy, and convenience. Nearly 90% of all commercial and industrial fasteners have a 2A fit.
Economy – Socket Cap heads are smaller, hence, the size of the component parts can be reduced, reducing material costs. Smaller parts cost less to drill and tap, take less energy to drive, and weigh less than alternatives.
What options are available?
The most common variables are the head style, diameter and thread, length, material and plating or finish. Socket caps can also be captivated, vented, patched or pelleted. Below are some of the most common options:
There are 4 main available head styles, and each serves a slightly different purpose. All commercial Socket Caps conform to ASME B18.3.
Standard Head – the standard in Socket Head Cap Screws (ASTM A574, F835, DIN912)
Low Head – Use in parts too thin for standard height heads and where clearance is limited (DIN7984)
Flat Head – Countersunk heads at 82 degrees provide maximum flushness and side wall contact (ASTM F835, F879, DIN7991)
Button Head – For use in materials too thin to countersink (ASTM F835, F879, DIN7380)
The most common and readily available drive style is a hexagonal socket drive, however, Socket Caps may also be available in security pin-in-hex, pin-in-torx, or six-lobe torx versions in certain sizes and materials.
Are there other factors to consider?
Of course! “Steel” Socket Caps off the shelf are alloy steel black oxide through heat treatment and come oiled. If you need greater corrosion resistance or a different look than black, consider stainless steel or zinc plating.
If you are considering zinc plated Socket Caps, proceed with caution! Because of their tight tolerances and 3A fit, zinc plating a Socket Cap will often change the thread fit to a commercial nut fit. If you need a 3A fit, you must specify that on your purchase order so the factory can meet your thread fit needs when creating and plating your screws.
Beyond color and plating, there are always other factors to consider, such as: domestic or import, commercial or mil-spec, with or without sprinkles :). And remember, Socket Head Cap Screws can also show up under their most popular domestic brand names (Holo-krome) and mil-spec number (MS16995, MS16996, NAS1351 and NAS1352). If you have any questions, please reach out and ask!
Socket Head Cap Screws available at MF Supply
Here at MF Supply, we offer:
For more detailed information on Socket Head Cap Screws, visit us at http://www.mfsupply.com/category_s/1869.htm
MANUFACTURERS ROUNDTABLE – NJMEP
Did you ever get an invitation that piqued your interest, and show up at an event wondering if it would be worth your time? On January 27, I said yes to an NJMEP invitation to a Manufacturers Roundtable, hosted by Bergen Community College. I am so glad I went!
Assemblyman Gary Schaer, along with 30 manufacturers, educators and other advocates discussed ways we can support manufacturing in NJ. Many connections were made, and last week, a group of 10 of the students from Bergen’s current CNC training class visited MF Supply to learn more about the Supply chain. They were a bright, motivated and very impressive group of students. If you are hiring, great! I’d love to connect you to the team at Bergen Community College.
And get yourself on the NJMEP (or if you are outside of NJ, contact your state’s MEP) email list to find out about relevant events and programs that just might be a difference maker for your business.
On November 1, 2015 we were officially welcomed into the DPA Industrial family. What does this mean for our customers? We can now help you with more product categories and pass along fabulous savings on many more items including:
Please contact me to set up a meeting to see if we can help save you time and money by becoming a single source for more of your industrial needs.
Since our core values include striving for achievement, self improvement and growth, we are exploring Lean certification. Is being Lean one of your initiatives? Check out this inspirational video about how Lean processes lead to immediate improvements in a NYC foodbank. Enjoy the video by clicking here!
P.S. We are closed on February 15 in observance of President’s Day. Wishing you and yours a happy and healthy long weekend and Valentine’s Day from the entire team here at MF Supply.
December 17, 2014
Welcome to 2014’s final edition of our “What the heck is that” newsletter and blog where we discuss some of the unique fasteners and electronic hardware that manufacturers use in the design and assembly of their products.
December is a great time to reflect on all we have learned so far this year and get educated on topics that impact manufacturers. So keep reading for a chock-full of fastening info!
Take a read down memory lane as we review our previous blogs and reacquaint you with some of our most popular topics. Visit our blog directly at http://mfsupplyblog.wordpress.com/ for full articles and information.
A Cage Nut contains a free floating threaded square nut retained within a spring steel cage. The spring steel cage has two Mounting legs or wings that, when pressed together, lock the fastener in place within a rack hole.
Cage Nuts are commonly used to mount lighting systems, electrical equipment or instruments onto rail racks.
Mil-spec is the informal name for the military standard the U.S. Department of Defense uses in the production of military equipment and supplies. The government maintains a list of qualified factories [QSLM] and suppliers [QSLD] that pass the highest quality control standards for screw attributes, including: dimensions, tensile strength, hardness, threads and drive type, just to name a few.
DFARS pertains to fasteners made from “specialty metals” including: stainless steel, high alloy steel like Grade-BD, or Grade 5 Chromium steel . For a fastener to be DFAR Compliant, the metal used to make the fastener must be melted and manufactured in the United States or a qualifying country. To keep up to date with DFARs requirements, visit http://www.acq.osd.mil/dpap/dars/about.html section 252.225.
Wire inserts are precision-formed continuous helical wire coils that provide permanent, wear-resistant threads which exceed the strength of the parent material.
Wire inserts are used for 3 main reasons: 1) to repair damaged threads in parts that would otherwise have to be scrapped; 2) to strengthen threads against failures due to stripping, seizing or corrosion; 3) to convert threads between inch and metric sizes.
Sometimes referred to by the brand name “Heli-coil”, wire inserts can be locking or nonlocking, tanged or tangless.
|Standoffs and Spacers
Often classified as Electronic Hardware, or Panel Hardware, Standoffs are hex or round shaped fasteners which have a body and two threaded ends. Spacers are similar to Standoffs, however, Spacers are unthreaded with an inside clearance hole.
Both are commonly used to mechanically support, connect and position components within assemblies.
Standoffs and spacers are often ordered by their brand name, including: RAF, Amatom, Concord. Globe, HH Smith and Keystone.
Precision Shoulder Screws are tight tolerance screws which are comprised of 3 main parts: the head, the shoulder and the thread.
Used to locate or hold parts together within a precision assembly or a fixture, when installed, the unthreaded shoulder acts as a shaft for rotating items such as bearings and bushings, precision spacing, machinery support, and motion guiding.
Common brands are PIC and WM Berg, RAF, Mcmaster-Carr and MSC.\
Dowel Pins are solid, headless cylindrical shaped straight metal pins with a centerless ground finish.
Often used as a hinge, shaft or pivot to locate or hold parts together within a precision assembly or a fixture, Dowel pins can be Standard, Oversized or Undersized.
Common brands are Holo-krome and PIC and WM Berg.
Shaped like an open ring and made of metal, Retaining Rings can be coiled from wire, stamped or laser cut.
Retaining Rings work together with a bore or a shaft by snapping into a groove or being pushed into place to create a high strength shoulder to retain parts.
Common brands are Rotor-Clip and Waldes,Truarc.